Concrete factory SAT-M performance BSU 80 m3/h

PJSC "buttonmash produces and delivers fast, does not require special foundations mixing plant SB-N performance 80m3/hour on the surface of the concrete (winter version). The latest development engineering and design services plant concrete batching plant SB-N is designed for the production different types of concrete mixtures at construction sites when the ambient air temperature from-200C to +400C.

Technical characteristics of the concrete mixing plant:

The number of fractions and the amount of placeholders :
1st option - four fractions of inert 4 x 18 m3 (total t)
2nd option - three fractions of inert 3 x 18 m3 (total t)

The number of feed bins and the amount of binder (cement) - 3 x 85 m3 (total t)

The type of mixer is twin-shaft forced actions, cyclic BP-2G -300

An upper bound and a batching error:
batcher inert materials kg / ±2%
batcher, cement kg / ±1%
- water dispenser kg / ±1%
- dispensers concentrated khimdobavki 40 kg + 10 kg / ±1%

Installed motor power 180 kW

Working air pressure in the pneumatic system 0.6 MPa

In the design of the facility using high quality components and components from the best manufacturers gear the mixer, steeply inclined conveyor and screw feeders Italian firm "Bonfigliolli"; a gear motor belt feeders MTS (Czech Republic); all dispensers are made with reliable strain measurement European manufacturers; pneumatic installation, gate, valve, pointers levels are made on the basis of the leading Italian manufacturers of firms "Wam" and "Camozzi".

To reduce the time of installation and commissioning works on starting the operation of the concrete batching plant made in block the execution, while the blocks have higher availability. In each block are all the main actuators and devices terminal power cable and pneumothrax. Feature installation is articulated metal frame block mixing, which is integrated with the gallery belt conveyor, which also facilitates Assembly / disassembly installation.

Download bunkers inert expected with ramps height of not more than 1.8m front end loader with the width of the bucket to 3.2 meters output mouths bins installed air-actuated jaw closures (2 for each section) through which is inert in the dispenser according to the "rude". Each compartment is equipped with a vibrator for improve the expiry of the material. Hopper inert in the 1st version picking placed on both the side perpendicular to the axis inclined conveyor, and in the 2nd variant - axis of the conveyor.

Tract inert materials includes two dispenser inert (in the 2nd variant - one dispenser), made on the base tape conveyor with belt width 800 mm and suspended on 4 load cells each. Supply of aggregates is carried out by using an inclined belt conveyor with ribbed belt width 1000 mm with cleaning the brush device of the tape. Drive pulley conveyor - rubber (rubber).

Warehouse cement consists of three tanks FMM on tn each with bag filters with the system of compulsory Vibroscreen, indicator level ILТCO (Italy), with aeration and pneumovirinae cone parts silos. The cement is loaded into the feed hopper is the cement trucks with pneumography (or on-site warehouse with cement pumping devices). At the bottom parts bins installed manual gate valves exhaust openings. Supply of cement in the cement batcher is inclined screw feeders with a screw diameter of 300mm.

The mixing unit, including high-performance, twin-shaft concrete mixer BP-2G-3000/2000, allowing to obtain a homogeneous the concrete mix for 30 seconds, stirring. The mixer is equipped with forced lubrication system seals the mixing shaft pressure 300 bar, with soft starters drives. As drives used planetary gearbox Italian firm "Bonfigliolli", widely used counterparts from leading European manufacturers. The capacity of the installed motors - 2 x wt. Under the block mixing set discharge hopper with a capacity of 2 m3. In block provided with forced aspiration system, which includes himself filter and exhaust fan. Over the faucet elastomers, excluding additional error from vibration, compact installed in unit dosage dosage of cement and water, integrated with the lid of the mixer in one Assembly unit. Water for cooking concrete tank (Customer supplied) a pump dispenser water.

The equipment is made on the basis of elements of Italian firms "Camozzi" (pneumatic cylinders, pneumology, including pneumatic, valves, gauges, fittings).

The control unit is the operator of freestanding comfortable cabins, with power enclosures of electrical equipment, including smooth start mixer, frequency converters, machines, switchgear and control panel with microprocessor system control, controller and mnemonic, air conditioning system space heating. The unit is equipped with a video monitoring system the operation of the mechanisms and process of the finished mixture in the transport and includes 4 cameras and a monitor with simultaneous observations immediately for all objects.

The mode of operation BSU - automatic, semi-automatic, adjustment, with the use of microprocessor control systems "Mix Master" on the basis of industrial computer (PC) software, which enables password management access, visualize technologists