3D Molds for PPVC Multi-storey Building Modular Rooms
Offer type: sellPublished: 29.08.2023
3D Molds for PPVC Multi-storey Building Modular Rooms
At present, our company is one of the leading manufacturers of 3D molds for modular construction.
Within this category, the so-called PPVC (Prefabricated Modular Housing) is gaining popularity as it allows “to do more in the factory and less on the job site”.
Our 2022 project will help you see all the convenience and benefits of our offer - The client, Integrated Precast Solutions (IPS), a subsidiary of the well-known contractor Teambuild, is one of the first and most advanced players in the world in the field of PPVC construction.
IPS has extensive experience in both public and private high-rise housing projects and has received numerous awards from Singapore's building authorities.
This particular housing project required over 45 types of 3D PPVC modules.
Based on this, our experts first divided the products into different groups based on the similarity in size and shape.
Thus, the whole project could be done with only 5 different types of molds, since each type had the flexibility to produce 9 different molds.
Likewise, some molds were designed with modular longitudinal adjustment to adapt to different types of modules, as well as with a double core, which allowed two rooms to be made from one piece.
The dimensions of the cast element are up to 10 meters long and 3.5 meters wide, reaching a specific weight of almost 37 tons.
Together with a hydraulic shrinking system that allows you to demould in minutes and a heating system that reduces curing time, these molds allow you to mold up to 2 PPVC modules in 24 hours.
These molds are designed to be flexible not only for one project, but for future projects, allowing you to adapt to other sizes later on by purchasing additional steel parts, but reusing more than 60% of the molds, especially the most expensive parts.
such as the main hydraulic system.
systems.
The benefits of using PPVC according to studies show a reduction in labor costs with an increase in productivity of almost 40%, as well as a reduction in overall project time by up to 30%.
This method also contributes to the reduction of pollution, noise and waste while improving site safety.
We can provide a full range of modular building technology solutions, from PPVC molds and flexible molds for 3D prefabricated bathrooms (PBU), to 180º adjustable lathes and automatic finishing lines for PPVC and PBU elements.